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Preface |
5 |
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Preface to the Fourth Edition |
5 |
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Preface to the Third Edition |
6 |
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Preface to the Second Edition |
7 |
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Preface to the First Edition |
8 |
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Contents |
11 |
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Introduction |
18 |
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References |
22 |
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Basics of Supply Chain Management |
24 |
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1 Supply Chain Management – An Overview |
25 |
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1.1 Definitions |
25 |
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1.2 Building Blocks |
27 |
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1.3 Origins |
40 |
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References |
49 |
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2 Supply Chain Analysis |
53 |
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2.1 Motivation and Goals |
53 |
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2.2 Process Modeling |
55 |
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2.3 Performance Measurement |
64 |
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2.4 Inventory Analysis |
72 |
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References |
78 |
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3 Types of Supply Chains |
80 |
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3.1 Motivation and Basics |
80 |
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3.2 Functional Attributes |
81 |
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3.3 Structural Attributes |
84 |
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3.4 Example for the Consumer Goods Industry |
86 |
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3.5 Example for Computer Assembly |
90 |
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References |
95 |
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4 Advanced Planning |
96 |
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4.1 What Is Planning? |
96 |
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4.2 Planning Tasks Along the Supply Chain |
101 |
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4.3 Examples of Type-Speci.c Planning Tasks and Planning Concepts |
107 |
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References |
121 |
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Concepts of Advanced Planning Systems |
122 |
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5 Structure of Advanced Planning Systems |
123 |
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References |
129 |
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6 Strategic Network Design |
130 |
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6.1 The Planning Environment |
130 |
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6.2 Strategic Network Design Models |
133 |
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6.3 Implementation |
139 |
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6.4 Review of Models in the Literature |
140 |
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6.5 Strategic Network Design Modules in APS Systems |
142 |
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6.6 Conclusions |
143 |
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References |
144 |
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7 Demand Planning |
146 |
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7.1 A Demand Planning Framework |
146 |
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7.2 Demand Planning Structures |
148 |
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7.3 Demand Planning Process |
154 |
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7.4 Statistical Forecasting Techniques |
157 |
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7.5 Demand Planning Controlling |
162 |
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7.6 Additional Features |
167 |
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References |
172 |
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8 Master Planning |
174 |
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8.1 The Decision Situation |
175 |
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8.2 Model Building |
181 |
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8.3 Generating a Plan |
189 |
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References |
192 |
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9 Demand Ful.lment and ATP |
193 |
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9.1 Available-to-Promise (ATP) |
194 |
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9.2 Structuring of ATP by Product |
196 |
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9.3 Structuring of ATP by Time |
200 |
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9.4 Structuring of ATP by Customer |
200 |
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9.5 Order Promising |
206 |
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References |
210 |
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10 Production Planning and Scheduling |
211 |
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10.1 Description of the Decision Situation |
211 |
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10.2 How to Proceed from a Model to a Production Schedule |
212 |
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10.3 Model Building |
215 |
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10.4 Updating Production Schedules |
221 |
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10.5 Number of Planning Levels and Limitations |
223 |
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References |
227 |
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11 Purchasing and Material Requirements Planning |
229 |
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11.1 Basics of Material Requirements Planning |
229 |
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11.2 Generation and Timing of Uncritical Orders |
231 |
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11.3 Quantity Discounts and Supplier Selection |
236 |
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References |
240 |
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12 Distribution and Transport Planning |
242 |
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12.1 Planning Situations |
242 |
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12.2 Models |
248 |
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References |
256 |
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13 Coordination and Integration |
258 |
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13.1 Coordination of APS Modules |
259 |
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13.2 Integration of APS |
262 |
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13.3 Supply Chain Event Management |
271 |
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References |
272 |
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14 Collaborative Planning |
273 |
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14.1 Introduction |
274 |
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14.2 Types of Collaborations |
277 |
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14.3 A Generic Collaboration and Collaborative Planning Process |
285 |
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14.4 Software Support |
291 |
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References |
292 |
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Implementing Advanced Planning Systems |
295 |
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15 The De.nition of a Supply Chain Project |
296 |
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15.1 Supply Chain Evaluation |
298 |
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15.2 Supply Chain Potential Analysis |
306 |
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15.3 Project Roadmap |
312 |
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References |
315 |
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16 The Selection Process |
317 |
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16.1 Creation of a Short List |
318 |
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16.2 APS Requirements |
324 |
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16.3 Implementation and Integration |
326 |
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16.4 Post-implementation E.ort and Support Model |
329 |
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References |
331 |
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17 The Implementation Process |
332 |
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17.1 The APS Implementation Project |
332 |
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17.2 Modelling Phases of an APS-Project |
348 |
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References |
353 |
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Actual APS and Case Studies |
354 |
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18 Architecture of Selected APS |
355 |
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18.1 AspenTech – aspenONE |
355 |
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18.2 i2 Technologies – i2 Six.Two |
359 |
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18.3 Oracle – JDEdwards EnterpriseOne Supply Chain Planning |
364 |
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18.4 SAP – SCM |
368 |
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References |
372 |
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19 Strategic Network Design in the Chemical Industry |
373 |
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19.1 Case Description |
373 |
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19.2 Objectives of the Project |
375 |
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19.3 Framework for Strategic Network Design |
376 |
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19.4 Setting Up the Baseline Model |
380 |
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19.5 Alternative Scenarios |
384 |
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19.6 Results and Lessons Learned |
386 |
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20 Computer Assembly |
387 |
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20.1 Description of the Computer Assembly Case |
387 |
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20.2 Scope and Objectives |
391 |
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20.3 Planning Processes in Detail |
393 |
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20.4 Results and Lessons Learned |
403 |
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References |
404 |
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21 Oil Industry |
405 |
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21.1 Supply Chain Description and Typology |
405 |
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21.2 Requirements for Planning |
407 |
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21.3 Description of the (Ideal) Planning System |
408 |
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21.4 Modeling and Implementation of APS |
412 |
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21.5 Modules in Detail |
414 |
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21.6 Results and Lessons Learned |
420 |
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22 SCM in a Pharmaceutical Company |
421 |
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22.1 Case Description |
421 |
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22.2 Objectives of Project |
424 |
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22.3 Planning Processes |
427 |
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22.4 Results and Lessons Learned |
435 |
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23 Demand Planning of Styrene Plastics |
437 |
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23.1 Description of the Supply Chain |
437 |
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23.2 The Architecture of the Planning System |
438 |
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23.3 Model Building with SAP APO Demand Planning |
440 |
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23.4 The Demand Planning Process of the Styrene Plastics Division |
445 |
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23.5 Results and Lessons Learned |
449 |
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References |
450 |
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24 Food and Beverages |
451 |
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24.1 Case Description |
451 |
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24.2 Aim of the Project |
457 |
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24.3 Model Building in Oracle’s Strategic Network Optimization |
457 |
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24.4 Implementing the Master Planning Model |
461 |
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24.5 Results and Lessons Learned |
467 |
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References |
468 |
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25 Scheduling of Synthetic Granulate |
469 |
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25.1 Case Description |
469 |
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25.2 Objectives |
471 |
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25.3 Modelling the Production Process in APO PP/ DS |
471 |
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25.4 Planning Process |
482 |
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25.5 Results and Lessons Learned |
483 |
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26 Event-Based Planning for Standard Polymer Products |
486 |
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26.1 Current Situation and De.nition of Problem |
486 |
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26.2 Solution Concept |
488 |
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26.3 Results and Lessons Learned |
499 |
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Conclusions and Outlook |
500 |
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27 Conclusions and Outlook |
501 |
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27.1 Summary of Advanced Planning |
501 |
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27.2 Further Developments of APS |
502 |
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27.3 Management of Change Aspects |
504 |
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27.4 Scope of Supply Chain Management |
505 |
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References |
506 |
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Supplement |
507 |
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28 Forecast Methods |
508 |
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28.1 Forecasting for Seasonality and Trend |
508 |
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28.2 Initialization of Trend and Seasonal Coe.cients |
514 |
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References |
518 |
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29 Linear and Mixed Integer Programming |
520 |
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29.1 Linear Programming |
520 |
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29.2 Pure Integer and Mixed Integer Programming |
524 |
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29.3 Remarks and Recommendations |
528 |
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References |
530 |
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30 Genetic Algorithms |
531 |
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30.1 General Idea |
531 |
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30.2 Populations and Individuals |
532 |
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30.3 Evaluation and Selection of Individuals |
534 |
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30.4 Recombination and Mutation |
536 |
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30.5 Conclusions |
537 |
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References |
538 |
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31 Constraint Programming |
539 |
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31.1 Overview and General Idea |
539 |
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31.2 Constraint Satisfaction Problems |
540 |
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31.3 Constraint Propagation |
541 |
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31.4 Search Algorithms |
543 |
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31.5 Concluding Remarks |
544 |
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References |
545 |
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Index |
547 |
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About Contributors |
555 |
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